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Macor®
Corning
Machinable
Glass Ceramic

Technical Products, Inc.Technical Products, Inc
P.O. Box 189, Hubertus, WI 53033
Phone (262) 335-3635 * Fax (262) 335-3606 * Toll Free (800) 869-2008

E-mail: tpi@technicalproductsinc.com



Complete Ceramic Services
Lowest Competitive Pricing / Quick Delivery / Top Quality / Expert Design and Technical Assistance

Distributor * Fabricator * Prototype & Production

Machining Macor®:

THE STUFF
low coefficient of thermal expansion
DESIGN ENGINEERS' DREAMS
joining and sealing flexibility
ARE MADE OF.
machinable to tight tolerances

Macor® glass ceramic offers an outstanding combination of thermal, mechanical, electrical and chemical properties. Macor withstands high temperature, up to 1000 ºC (no load) and demonstrates high electrical resistivity and dielectric strength. It can also be machined (using ordinary metal working tools) in intricate shapes and precision parts. And no post firing is required after machining. Macor is clean, offering zero porosity and no outgasing. Please check our "Ceramic Materials Specs" page or call us for information on Macor properties.

Macor® machines differently from metal, but an experienced machinist should be able to achieve excellent results after becoming familiar with the material. 

Tooling:

  • Macor can be cut with regular high speed steel tools
  • Carbide tools perform better than high speed steel and are recommended for more difficult machining operations as well as high volume applications

Machining:

  • Firing is NOT required after machining
  • Tubes turned with 0.010 in. walls
  • Holes drilled and tapped as small as 0-80
  • Tolerances of +/-0.0005 in. are routinely achieved
  • Wafers cut as thin as 0.005 in.

Coolants:

  • Liquid coolants are recommended to dissipate heat from the tool and trap the powder that comes off during machining
  • Coolants that have been used successfully include Johnson's Cold Stream, Supercut S67 and Quaker 103. Water can also be used
  • Macor rods, sheets and bars can be machined dry, although it will have a greater tendency to chip
Recommended cutting speeds and feeds for machinable glass ceramic

Turning
Cutting speed (surface ft. per min.)
Feed rate (inches per revolution)
Depth of cut (inches)
30-50
0.002-0.005
0.150-0.250
Milling
Cutting speed (surface ft. per min.)
Chip load (inches per tooth)
Depth of cut (inches)
20-35

0.002
0.150-0.200
Band sawing Band speed (ft. per min.)
Blade type
100
Carbide grit (continuous coat)

Drilling

Drill size:
1/4 inch
1/2 inch
3/4 inch
1 inch
2 inch



RPM

300
250
200
100
50


Feed IPR
0.005
0.007
0.010
0.012
0.015

Polishing
Tapping
Grinding

Use cerium oxide on a pitch or felt cloth
Use kerosene as lubricant
Use silicone carbide wheels

Macor® Standard Stock

Bars, Rods , Disc & Sheets.

Applications

Industrial
Aerospace
Defense
Automotive
Biotechnology
Semiconductor
Electrical
Chemical
Medical
Communications
Scientific
Nuclear
R&D
Computer and satellite components

Products

Thermistor housings
Replacement OEM parts
Induction heating parts
Corrosion resistance parts
Electronic tube parts
Electric and thermal insulators
Heat shields
Bushings
Welding tips
Sensors
Ware and guide parts
Washers
Tool and EDM parts
Bobbins
Laser tubes and tips
Nozzles
Test specimens
Seals
Cryogenics and high temperature applications

We Will Provide Defect-Free Products and Services to Our Customers' Requirements, On Time, Everytime
Export Services
Fax your quote & prints for immediate attention!


Technical Products, Inc
P.O. Box 189, Hubertus, WI 53033
Phone (262) 335-3635 * Fax (262) 335-3606
Toll Free: (800) 869-2008

E-mail: tpi@technicalproductsinc.com

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The glory and success of Technical Products, Inc. is due entirely to the benevolence of Our Lord Jesus Christ.
We thank him daily. - Dave & Kate Bresina, Owners
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©1976-2010 Technical Products, Inc. - All rights reserved
Last updated: 1/14/2010